Resources Archive • Chem Resist https://www.chemresist.com/resources/ Fri, 12 Jul 2024 10:03:43 +0000 en-GB hourly 1 https://www.chemresist.com/wp-content/uploads/2021/08/cropped-favicon-chem-resist-80x80.png Resources Archive • Chem Resist https://www.chemresist.com/resources/ 32 32 ChemiGuard Tanker Offload Cabinets https://www.chemresist.com/resources/chemiguard-tanker-offload-cabinets/ Tue, 14 Nov 2023 15:18:54 +0000 https://www.chemresist.com/?post_type=resources&p=12904 The post ChemiGuard Tanker Offload Cabinets appeared first on Chem Resist.

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ChemiGuard Offload and Dosing Cabinets https://www.chemresist.com/resources/chemiguard-offload-and-dosing-cabinets/ Tue, 14 Nov 2023 15:18:16 +0000 https://www.chemresist.com/?post_type=resources&p=12901 The post ChemiGuard Offload and Dosing Cabinets appeared first on Chem Resist.

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Sulphuric Acid Dilution Systems https://www.chemresist.com/resources/sulphuric-acid-dilution-systems/ Tue, 14 Nov 2023 15:17:26 +0000 https://www.chemresist.com/?post_type=resources&p=12896 The post Sulphuric Acid Dilution Systems appeared first on Chem Resist.

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Manufacturing a Spiral Wound Thermoplastic Storage Tank https://www.chemresist.com/resources/manufacturing-a-spiral-wound-thermoplastic-storage-tank/ Tue, 14 Nov 2023 15:14:57 +0000 https://www.chemresist.com/?post_type=resources&p=12893 The post Manufacturing a Spiral Wound Thermoplastic Storage Tank appeared first on Chem Resist.

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Lifecycle of a Spiral Wound Thermoplastic Storage Tank https://www.chemresist.com/resources/lifecycle-of-a-spiral-wound-thermoplastic-storage-tank/ Tue, 14 Nov 2023 15:13:40 +0000 https://www.chemresist.com/?post_type=resources&p=12889 The post Lifecycle of a Spiral Wound Thermoplastic Storage Tank appeared first on Chem Resist.

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Complete Chemical Storage and Transfer Solutions https://www.chemresist.com/resources/complete-chemical-storage-and-transfer-solutions/ Tue, 14 Nov 2023 15:12:45 +0000 https://www.chemresist.com/?post_type=resources&p=12885 The post Complete Chemical Storage and Transfer Solutions appeared first on Chem Resist.

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Welding & Welder Training https://www.chemresist.com/resources/welding-welder-training/ Thu, 09 Mar 2023 17:18:03 +0000 https://www.chemresist.com/?post_type=resources&p=11602 The post Welding & Welder Training appeared first on Chem Resist.

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Chem Resist take great pride in the initial training and on-going quality checking of our fabricators.  As such, all personnel are tested to the European Standard BS EN 13067 – Approval Testing of Plastic Welders.

With welding being such a critical aspect of Thermoplastic Vessel manufacture, Chem Resist pioneered the development of an in-house welding school.  This enables the training of apprentice Plastic Welders, as well as the bi-annual testing of all of our Qualified Welders, ensuring standards remain consistently high.

Furnished with all the essential welding tools, the welding school also has the necessary equipment to test welds for the required integrity.

Chem Resist fabrications use cord, extrusion and butt fusion welding techniques.  The most appropriate welds are chosen to ensure optimum build integrity.

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Vessel Unloading https://www.chemresist.com/resources/vessel-unloading/ Thu, 09 Mar 2023 17:04:23 +0000 https://www.chemresist.com/?post_type=resources&p=11588 The post Vessel Unloading appeared first on Chem Resist.

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It is essential to load and unload vessels safely.  At our manufacturing base in Dewsbury we have our own cranes to ensure vessels are loaded in the appropriate manner.

Small vessels can be loaded upright (where height restrictions permit), making loading and unloading straight forward.  Depending on size, these are placed on pallets and manoeuvred with a fork lift truck;

Medium vessels will require the use of a spreader beam, attached to an independent or vehicle mounted crane;

In the main, most vessels are loaded in a top and tail scenario, using two cranes.  For larger vessels the cranes tend to be independent: as shown in the video clip below…

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Polypropylene https://www.chemresist.com/resources/polypropylene/ Wed, 08 Mar 2023 16:37:20 +0000 https://www.chemresist.com/?post_type=resources&p=11585 The post Polypropylene appeared first on Chem Resist.

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Polypropylene was first polymerised in 1951, with subsequent commercial production in 1957.  It is currently the 2nd most important plastic in terms of revenues. Polypropylene is a very useful material in Thermoplastic Vessel manufacture, where higher temperatures are being used in Chemical Processes, coupled with maintaining excellent Chemical Resistance.

A summary of Polypropylene’s properties are;

  • A broad range of chemical resistance
  • A specified design life with unlimited fill and empty cycles
  • polypropylene pH resistance across the full range
  • Suitable for use at higher temperatures
  • Compliant with EU Directive 2002/72/EU (Food grade Plastic Materials) and WRAS approved

Material Specification

Polypropylene

Figure 1: Structure of Propylene

Polypropylene is manufactured by the polymerisation of Propylene. The structure of Propylene is given in figure 1.

The structure of Polypropylene is said to be ‘partially crystalline’. This means that within the macromolecules there are both crystalline and amorphous regions. The crystalline structure gives rise to high strength whilst the amorphous regions retain greater mobility. Therefore Polypropylene is one of a number of thermoplastics that have a relatively high strength and stiffness, even at reasonably high temperatures.

By varying the molar mass and modifying the type of polymer (Homopolymer, copolymer, elastomer blend) a range of grades suitable for many applications can be produced.

Homopolymers have high hardness, stiffness and tensile strength and satisfactory toughness. By copolymerisation with lower olefins – preferably ethylene – toughness is increased, particularly at low temperature. Hardness, stiffness and tensile strength thereby decrease.

The cylinders of Chem Resist vessels are extrusion wound in virgin Copolymer Polypropylene. All materials used comply with EU Directive 2002/72/EU (Food grade Plastic Materials).

This Beige Grey material, RAL 7032, exhibits excellent corrosion resistance to a wide range of inorganic and organic acids and bases.

 

Properties of Polypropylene
Property Test Method Units Value
Nominal Density DIN 53479 g/cm3 0.91
Breaking Strength DIN 53455 N/mm2 30
E-Modulus through bending (60s – value) DIN 53457 N/mm2 900
Notched Impact Strength DIN 53453 kJ/m2 25
Hardness DIN 53505 Shore D 67
Linear Coefficient of Thermal Expansion ASTM D696-44 1/K 1.6…1.8 x 10-4
Thermal Conductivity DIN 52612 W/m K 0.22
Working Temperature without Mechanical Pressure DIN 53446 ºC -20 TO +120

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About Spiral Wound Thermoplastic Vessels https://www.chemresist.com/resources/about-spiral-wound-thermoplastic-vessels/ Wed, 08 Mar 2023 16:34:59 +0000 https://www.chemresist.com/?post_type=resources&p=11582 The post About Spiral Wound Thermoplastic Vessels appeared first on Chem Resist.

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Chem Resist have been at the forefront of spiral winding techniques since the early 1990’s.

As technology has progressed, our capabilities have developed to produce the largest spiral wound tanks in the world.

Our tanks range from 800mm to 4300mm, with our unique spiral winding process allowing the manufacture of any diameter within this range.  This gives us an edge, allowing like for like replacement of existing storage tanks, minimising costs associated with civil plinths.  Volumes can be as high as 130,000 litres, with wall thicknesses up to 140mm.

Continued re-investment has delivered a whole range of bespoke mandrills, ensuring vessels which are both aesthetically pleasing and highly accurate in terms of manufacturing to the design standard BS EN 12573, complimented by DVS 2205.

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